OEM 3/4 Flutes End mills with Straight Shank and Wave Cutting Edges

Short Description:

The 3 Flutes End mills with Straight Shank and Wave Cutting Edges, with its unique wave edge design, reduces cutting force during the cutting process and improves the strength of the tool. Its excellent tool surface quality and good chip separation ability improve the cutting condition with the tool, significantly increasing the tool life.

As for the 4 Flutes End mills with Straight Shank and Wave Cutting Edges
1. its optimize waveform design is perfect for P-class materials and properly control chip size, which improves the lifespan and stability of rough machining tools.
2. Nano coating with excellent self-lubricating performance, with high wear resistance and reduced friction.
3. High toughness ultra fine particle hard alloy matrix material, easy to achieve even heavy load rough machining.

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Application

The 3 Flutes End mills with Straight Shank and Wave Cutting Edges is suitable for rough machining of aluminum alloys, as well as side machining, step machining, and right angle groove machining. And the 4 Flutes End mills with Straight Shank and Wave Cutting Edges is suitable for processing carbon steel, alloy steel, cast iron, ductile iron, pre hardened steel, quenched steel (~40HRC)l, etc. It is suitable for side processing, step processing, and right angle groove processing.

Specifications

The raw material for producing the 3 flutes end mill is UK10, with milling cutters available in diameters ranging from 6 mm to 20 mm, and total tool lengths ranging from 50 mm to 100 mm. The spiral angle of the clutter is 45 degrees.

The raw material for producing the 4 flutes end mill is UK30, coated with ATN. The spiral angle of the clutter is 30 degrees, and the outer diameter of the milling cutter is available in the range of 6 mm to 20 mm. The total length of the cutter is 50 mm to 100 mm.

The cutting paramenters of ALBCM3N / BCM4F

ALBCM3N_spe

1. When the cutting depth is small , the rotational speed and feed speed can be further improved
2. Water soluble cutting fluid is recommended
3. Surface milling is recommended
4 . In the condition of the machine and workpiece installation rigidity is poor, which will produce vibration and abnormal sound , at this point should speed down the speed and feed speed
5. The suspension length of the cutter should be as short as possible.
6. The upper table is based on the reference value of side cutting. The cutting conditions for slot milling are based on 70% of the cutting speed in the table above and 50% of the feed speed

BCM4F_spe

1. Please use high-precision machine tools and tool handles.
2. Please use air cooling or cutting fluid that is not prone to generating smoke.
3. Smooth cutting is recommended for side cutting.
4. When the installation rigidity of the machine tool work piece is poor, vibration and abnormal sound may occur. At this
time, the speed and feed speed in the above table should be reduced year-on-year.
5. The suspension length of the cutter should be as short as possible.

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